(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
NTPC Limited
(A Government of India Enterprise)
EXPRESSION OF INTEREST (EOI)
FOR
IDENTIFYING VENDORS FOR SETTING UP 3-5 TPDPLASMA GASIFICATION
BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC NETRA (INDIA) ON
EPC BASIS
DOCUMENT NO.:NETRA/PG/1
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
SECTION-I: INVITATION FOR EXPRESSION OF INTEREST
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
NTPC Limited
(A Government of India Enterprise)
EXPRESSION OF INTEREST (EOI)
FOR
IDENTIFYING VENDORS FOR SETTING UP 3-5 TPDPLASMA GASIFICATION
BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC NETRA (INDIA) ON
EPC BASIS
Document No.: NETRA/PG/1 Date: 30.06.2018
NTPC invites EOI from Companies/ Research institutes/ Academic institutes in India and abroad.
EOI shall be received up to 23:59 hrs (IST) on 20.07.2018
For detailed EOI and documents, please visit at www.ntpctender.com or www.ntpc.co.in or may contact:
Dy. Manager (Waste-to-Energy Group, NETRA), NTPC limited, 2nd Floor, NETRA Complex, E-3,
Ecotech 2, Udyog Vihar, Greater Noida-201306, Uttar Pradesh, India.
Mob. No.:+91-9650999814, 9650992481
E-mail: dhruvdhingra@ntpc.co.in, sujaykarm@yahoo.com, rsatyakam@ntpc.co.in
Registered office: NTPC Bhawan, SCOPE Complex,7, Institutional Area, Lodi Road, New Delhi-110003.
CIN: L40101DL1975GOI007966
Website: www.ntpc.co.in
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
DETAILED INVITATION
FOR
EXPRESSION OF INTEREST (EOI)
FOR
IDENTIFYING VENDORS FOR SETTING UP 3-5 TPDPLASMA GASIFICATION
BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC NETRA (INDIA) ON
EPC BASIS
Document No.: NETRA/PG/1 Date: 30.06.2018
1. INTRODUCTION
NTPC invites Expression of Interest from the interested and established Companies/Research
Institute/Academic institutes in India or abroad for setting up 3-5 TPD plasma gasification based
pilot scale Waste to Energy plant at NTPC NETRA (India) on EPC basis.
2. INTENT OF THE EXPRESSION OFINTEREST (EOI)
NTPC intends to identify Technology Partners (Companies/Research institutes/ Academic
institutes in India or abroad) for setting up 3-5 TPD plasma gasification based pilot scale waste
to energy plant at NTPC NETRA (India) on EPC basis towards the following objectives:
To assess the technical feasibility of the existing system/technology for varied waste streams
such as Municipal solid waste (in segregated or un-segregated form), coal mill rejects, dry leaves
and sludge from Sewage Treatment Plant, waste oil, other industrial waste, or any combination
of the above streams. The desired output from the plant is clean syngas, which shall be fired in a
syngas engine to generate electricity. The plant must meet the environment norms and any
byproduct like vitrified slag/ ash shall be further used/disposed off.
i. To assess the potential of Electricity Generation using the waste stream mentioned above.
ii. To bring improvements/ required modifications in the system design and operation to
customize it for treating MSW.
iii. To develop scale up criteria based on the experience gathered from the above system.
This EOI for “identifying technology partners for setting up 3-5 TPD Plasma Gasification based
waste to energy pilot plant at NTPC-NETRA (India) on EPC basis” is not intended for
empanelment or pre-qualification of bidders which will be done separately through a tender
process later.
3. ELIGIBILITY
Companies/Research/Academic Institutes of repute who have experience in setting up
demo/pilot/commercial scale facility using Plasma gasification technology for treatment of MSW
or other kind of waste anywhere in the world.
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
If the primary bidder/ consortium of bidders is research/ academic institutes, then it must have
experience in design and development of plasma gasification facility of atleast 50 kg/h feed rate.
The institutes may collaborate with other agencies while bidding to carry out other aspects of the
project such as engineering, supply, erection, commissioning, and initial operation and regular
maintenance of the facility.
If, on the other hand, the primary bidder/ consortium of bidders is a company or a licensee, it
must collaborate with the technology partner while bidding so that the objectives of setting up
the project as mentioned above in the “Intent of the Expression of Interest” can be achieved.
The bidder/consortium of bidders may also offer the scheme as per their standard and proven
practice. The offered technology/ system must be proven for handling atleast 50 kg/h input feed
using plasma gasification.
4. DOWNLOAD AND SUBMISSION OF EOI
Interested bidders may download the documents of EOI free of cost from www.ntpctender.com.
The Companies shall submit their duly filled EOI through e-mail to dhruvdhingra@ntpc.co.in,
sujaykarmkar@ntpc.co.in and rsatyakam@ntpc.co.in on or before 23:59 hrs (IST) on
20.07.2018
5. RIGHT TO ACCEPT OR REJECT APPLICATION
Applicants may note that mere submission of EOI and/or submission of additional information
do not automatically entitle them to any claim. EOI should not be treated as bid/ tender
documents.
Notwithstanding anything contained in this EOI, NTPC reserves the right to annul the process
and abolish at any time without any liability or any obligation for such acceptance, rejection or
annulment without assigning any reason thereof.
6. ADDRESS FOR COMMUNICATION
Deputy Manager (NETRA)/ AGM (NETRA),
NTPCEnergy Technology Research Alliance (NETRA),
E-3,Ecotech-2
UdyogVihar, Greater Noida (UP), INDIA, Pin - 201306
Fax No. 0120-2356579
Tel. No.: +91-9650992481/+91-9650999814
email: dhruvdhingra@ntpc.co.in, sujaykarmakar@ntpc.co.in, rsatyakam@ntpc.co.in
Websites: www.ntpctender.com or www.ntpc.co.in
CIN: L40101DL1975GOI007966
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
SECTION-II: INSTRUCTIONS TO APPLICANTS
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
INSTRUCTIONS TO APPLICANTS
1. INTRODUCTION
NTPC Ltd. (A Govt. of India Enterprises), a Maharatna Company, is India’s largest energy
conglomerate with roots planted way back in 1975 to accelerate power development in India.
From fossil fuels it has forayed into generating electricity via hydro, nuclear and renewable
energy sources. The total installed capacity of the company is about 52991 MW (including JVs)
with 21 coal based, 7 gas based stations and 1 Hydro based, 1 Wind based station, 9 Joint
Venture stations (8 are coal based and 1 is gas based) and 11 renewable energy projects. NTPC
has an ambitious plan to become 130 GW plus company by 2032.
NTPC Energy Technology Research Alliance (NETRA)was setup within NTPC as its R&D
wing to develop a wide spectrum of technologies in both fundamental and applied domain
targeted to actualize organizations destinations and business plan through carrying out in-house
and out-house research work. ‘NETRA’ has identified various robust destinations for itself
which are essentially directed towards providing efficient, reliable, clean and affordable power
on a sustainable basis. NETRA has expanded its horizon and emerged out as a global
technological partner by collaborating with national and international organizations. NETRA is
located in Greater Noida region of Uttar Pradesh in area of 76 acres. NTPCNETRA is easily
approachable from rail, road and air. It is 48 Kms from IGI, Dehi airport and at a distance of 37
kms from New Delhi railway station. NETRA has many pilot scale facilities installed in its
campus for testing and technology development.
NTPC intends to set up3-5 TPD Waste-to-energy pilot plantfor generating clean syngas using
Plasma based Gasification technology to gasify the waste in single/ multiple stages through
high temperature plasma from Plasma torches using air or steam or any other gas as proposed
(with better operating efficiency in terms of waste destruction, syngas output and power input).
The syngas generated shall be cleaned and fired in a syngas fired engine to produce electric
power output.
2. PURPOSE OF THE EOI
NTPC intends to identify Technology Partners (Companies/Research institutes/ Academic
institutes in India or abroad) for setting up 3-5 TPD plasma gasification based pilot scale waste
to energy plant at NTPC NETRA (India) on EPC basis towards the following objectives:
To assess the technical feasibility of the existing system/technology for varied waste streams
such as Municipal solid waste (in segregated or un-segregated form), coal mill rejects, dry leaves
and sludge from Sewage Treatment Plant, waste oil, other industrial waste, or any combination
of the above streams. The desired output from the plant is clean syngas, which shall be fired in a
syngas engine to generate electricity. The plant must meet the environment norms and any
byproduct like vitrified slag/ ash shall be further used/disposed off.
i. To assess the potential of Electricity Generation using the waste stream mentioned above.
ii. To bring improvements/ required modifications in the system design and operation to
customize it for treating MSW.
iii. To develop scale up criteria based on the experience gathered from the above system.
This EOI for “identifying technology partners for setting up 3-5 TPD Plasma Gasification based
demonstration waste to energy plant at NTPC-NETRA (India) on EPC basis” is not intended for
empanelment or pre-qualification of bidders which will be done separately through a tender
process later.
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
3. SCOPE OF WORK FOR THE 3-5 TPD PLASMA GASIFICATION BAED PILOT
SCALE WASTE TO ENERGY PLANT:
Bidder may consider technical data given in this EOI for design calculations. However, bidder
must collect samples and carry out required laboratory test to augment database required for
designing the system.
Bidder shall be responsible for design, engineering, manufacture, supply, erection,
commissioning of plasma gasification plant, and initial operation and regular maintenance. In
cases, where the bidder lacks one or more of the mentioned capacities, it may collaborate with
other relevant agencies clearly mentioning the primary bidder as stated in “Eligibility criteria”. In
case of collaboration, the sole responsibility shall lie with the primary bidder. In this regard,
necessary details and agreement document shall be provided by all the Technology Partners in
the collaboration.
Preparation of Performance Evaluation criteria shall be submitted along with EOI by the bidder
for approval from NTPC.
Spares: Supply of mandatory spares, start-up and commissioning spares, recommended spares
and other spares as required for complete system erection, testing, commissioning, start-up and
initial operation of 500 hours.
NTPC shall make provisions for input feed requirement such as MSW, water, electricity
connection feeders, etc. upto the terminal points identified by Technology Partner. The
Technology Partner must design the system layout in a manner so as to facilitate easy movement
of waste (MSW and other waste streams) and easy disposal of residual waste from the reactor to
the nearest landfill site.
Basic Engineering of the complete system including preparation of Plant Definition Manuals.
Providing engineering drawings, equipment sizing and performance data, instruction
manuals, as built drawings and other information.
Provide mechanical, electrical, civil and structural drawings required for setting up the Plasma
gasification plant
Packing and transportation from the manufacturer’s works to the site including customs
clearance & port clearance, port charges, if any.
Receipt, unloading, storage, preservation, handling and conservation of equipment at the site.
The bidder must be willing for joint scale up of the pilot plant based on the experience gained
from the operation of the demonstration plant. Nowhere, it should be taken as a
commitment/offer that NTPC will go for joint scale up with the same bidder/technology
provider.
Bidder must also develop procedures and provide a complete list of facilities and equipment
required for lab testing of input feed such as for proximate analysis, ultimate analysis, and GCV
calculations, and for outgoing syngas parameter measurements such as volume of syngas,
sulphur, alkali metals, volatiles, halogens, particulate matter, GCV, and CO:H
2
ratio, etc., and
leachability tests for vitrified reject. It will be at discretion of NTPC to decide whether such
facilities will be developed inside or such services will be outsourced.
Syngas generated may be fired using a gas engine provided by bidder. The exhaust from syngas
combustion shall be comparable to exhaust from Natural Gas fired engines. Bidder is required to
submit the technical specifications of appropriate technology for the syngas combustion engine
and syngas cleaning system.
Bidder must ensure that provisions are in place for easy removal, storage, vitrification and
disposal of vitrified slag/ash generated from the gasifier on treatment of different waste streams.
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
Adequate provisions must be there to handle and treat leachate generated, if any, from the
Municipal solid waste.
All necessary control and instrumentation system, human machine interface (HMI), control
logics, protection and interlocks ensuring safe and reliable operation of system as well as plant
Bidder must also provide the details of pre-processing facility for MSW to improve the GCV of
MSW to the range of 2500-3500 kCal/kg.
Detail Terms of Reference (TOR) for Request for Proposals (RFP) have been attached as
Annexure#1.
4. ELIGIBILITY
1. Companies/Research/Academic Institutes of repute who have experience in setting up
demo/pilot/commercial scale facility using Plasma gasification technology for treatment
of MSW or other kind of waste anywhere in the world.
2. If the primary bidder/ consortium of bidders is research/ academic institutes, then it must
have experience in design and development of plasma gasification facility of atleast 50
kg/h feed rate. The institutes may collaborate with other agencies while bidding to carry
out other aspects of the project such as engineering, supply, erection, commissioning, and
initial operation and regular maintenance of the facility.
3. If, on the other hand, the primary bidder/ consortium of bidders is a company or a
licensee, it must collaborate with the technology partner while bidding so that the
objectives of setting up the project as mentioned above in the “Intent of the Expression of
Interest” can be achieved.
4. The bidder/consortium of bidders may also offer the scheme as per their standard and
proven practice. The offered technology/ system must be proven for handling atleast 50
kg/h input feed using plasma gasification.
5. DOCUMENTS OF EOI
The EOI documents shall comprise of the following sections:
I. Section-I: Invitation for Expression of Interest
II. Section-II: Instructions to Applicants
III. Section-III: Form of Application & Schedules
6. DOCUMENTS COMPRISING THE APPLICATION
The application of EOI shall comprise the following:
A) Form of Application: The form of application shall indicate willingness of Company to
participate in the RFP, as and when NTPC invites proposal for it.
B) Schedules:
a. Schedule-1: Company profile and Organization Structure
b. Schedule-2: Turnover and Profit/Loss of the Company in preceding three financial years and net
worth of the Company
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
c. Schedule-3: Technical Capability and Technology Details
d. Schedule-4: Past experience with regard to:
I. Relevant experience in similar type of project
II. Scope description
III. Client Certificates/Other certificates.
e. Schedule-5: Submission Requirements
f. Schedule-6: Budgetary offer for installation of plasma gasification pilot plant
g. Schedule-7: Time Schedule
h. Schedule-8: Acceptance of Fraud Prevention Policy of NTPC
i. Schedule-9: Any other information
7. SUBMISSION OF APPLICATION OF EOI
The application of EOI shall be submitted in the following manner:
I. The Form of Application shall be submitted on the letterhead of the company.
II. The Schedules shall be submitted in MS word format in one single file.
III. The credentials/supporting documents shall be submitted in pdf file format (The applicants are
advised to combine all credentials/supporting documents in single pdf file.). These documents
should be in English language, however, if documents are available in a language other than
English, translation of the same in English duly attended from embassy along with original
documents shall be accepted.
The above-mentioned documents shall be submitted through e-mail to
dhruvdhingra@ntpc.co.in, sujaykarmakar@ntpc.co.in, rsatyakam@ntpc.co.in.No manual
or hard copy submission shall be accepted.
8. DEADLINE FOR SUBMISSION OF APPLICATION OF EOI
The application of EOI must be submitted through e-mail on or before 23:59 hrs (IST) on
20.07.2018.
9. NOTE
EOI process will be subject to verification of all information submitted at the discretion of
NTPC. NTPC reserves the right to reject or accept any or all applications, cancel/withdraw the
EOI process without assigning any reason whatsoever and in such case no applicant / intending
applicant shall have any claim arising out of such action.
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
SECTION-III: FORM OF APPLICATION & SCHEDULES
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
FORM OF APPLICATION
(To be submitted on Company’s Letter Head)
Ref No. Date:
Deputy Manager (NETRA)
NTPC Energy Technology Research Alliance (NETRA)
E-3, Ecotech-2
Udyog Vihar, Greater Noida
Uttar Pradesh, INDIA 201306
Dear Sir,
Sub: Expression of Interest (EOI) for “Identifying Technology Partner for setting up 3-5
TPD Plasma Gasification based pilot scale waste to energy plant at NTPC-
NETRA (India) on EPC basis”
We, the undersigned, express our interest for the subject EOI and declare the following:
(a) We are duly authorized to represent and act on behalf of _____________ (name of the firm).
(b) We have examined and have no reservations to the EOI document including Amendment
No(s) & Clarification No(s)_________ (if any).
(c) With reference to your invitation for EOI dated _________, we are furnishing herewith all the
required details as per the prescribed Schedules.
(d) We hereby express our willingness to participate in RFP as and when NTPC invite the
proposal for the same.
(e) NTPC and /or its authorized representatives are hereby authorized to conduct any inquiries or
investigations to verify the statements, documents and information submitted in connection
with this application, and to seek clarifications from our bankers and clients. This application
will also serve as authorized on for any individual or authorized representative of any
institution referred to in the supporting information, to provide such information deemed
necessary and as requested by NTPC.
(f) NTPC and /or its authorized representatives may contact the following nodal persons for
further information on any aspects of the application:
Name and designation
of contact Person
Address for
Communication
Telephone No
(g) This application is made in the full understanding that:
1. Through this EOI, NTPC intends to only identify companies/Academic Institutes/ Research
Institutes in India or abroad who have experience in “setting up demo/pilot/commercial scale
facility using Plasma gasification technology for treatment of MSW or other kind of waste
anywhere in the world” is not intended for empanelment or pre-qualification of
companies/institutes.
2. EOI process will be subject to verification of all information submitted at the discretion of
NTPC.
3. NTPC reserves the right to reject or accept any or all applications, cancel the EOI process
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
without any obligation to inform the applicant about the grounds of same.
(h) We declare that we have read and abide by the provisions of Fraud Prevention Policy of
NTPC and submit the form of Acceptance of Fraud Prevention Policy duly filled as per
NTPC’s format.
(i) The undersigned declare that the statements made and the information provided in the duly
completed application are complete, true and correct in every detail.
Name :
In the Capacity of:
Signed
Duly authorized to sign the application for and on behalf of:
Date:
Place:
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
SCHEDULES
(SCHEDULES ARE TO BE FILLED UP AND SUBMITTED IN MS WORD
FORMAT.
All CREDENTIALS/SUPPORTING DOCUMENTS RELEVANT TO THE
SCHEDULES ARE TO BE SUBMITTED PREFERABLY IN SINGLE PDF FILE. )
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
Schedule – 1
COMPANY/INSTITUTE PROFILE AND ORGANIZATION STRUCTURE
1. Name of the Company/Institute:
2. Registered Address:
3. Brief Description:
4. Website address:
5. Contact Person & Designation:
6. Postal address for communication:
7. Telephone No.:
8. Fax No.:
9. E-mail address:
Document regarding Organization Structure and Ownership are enclosed.
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
Schedule – 2
TURNOVER OF THE BIDDER
(not required to be filled where an institute is the primary bidder) IN THE LAST
THREE FINANCIAL YEARS AND NETWORTH OF THE COMPANY
1. We confirm that annual turnover of M/s......................................... [Applicant] for the
preceding three financial years is indicated below:-
Sl. No.
Financial Year
Turnover
amount
(In Bidder’s
Currency)
Turnover
amount
(In Million Rs.)
Exchange Rate as on
seven (7) days prior to
Last date of submission
of EOI
1.
2015-2016
2.
2016-2017
3.
2017-2018
2. We confirm that Profit/Loss of M/s......................................... [Applicant] for the preceding
three financial years is indicated below:-
Sl. No.
Financial Year
Profit/Loss
(In Bidder’s
Currency)
Profit/Loss
(In Million Rs.)
Exchange Rate as on
seven (7) days prior to
Last date of submission
of EOI
1.
2015-2016
2.
2016-2017
3.
2017-2018
We have enclosed Balance Sheets and Profit & Loss account duly certified by Chartered
Accountant
3. We hereby confirm that net worth of M/s ---------------------- (Applicant) as on the last day of
the preceding financial year on the date of publication of the EOI is given below:-
Sl.
No.
Description
As on last day of the preceding
financial year
1.
Paid-up Share Capital
2.
Net worth
3.
%age of Net worth to paid-up Share Capital
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
Schedule – 3
TECHNICAL CAPABILITY AND TECHNOLOGY DETAILS
Technical Capability
1. Contractual:
S.N
Description
Details
1
Whether the agency is interested to set up WTE plasma
gasification plant on EPC basis.
2
Whether the agency has earlier supplied WTE plasma gasification
plant on EPC basis. If yes, then name of Associate/Technology
Partner(with whom the collaboration for execution/ technology
development/licensing was done) along with their address is to be
given
3
Whether the agency has earlier erected and commissioned the
same on EPC basis. If yes, then name of client along with their
addresses are to be given.
4
Whether the agency has earlier performed Performance Guarantee
Test. If yes, then name of client along with their addresses are to
be given.
5
Execution time for setting up the plasma gasification plant.
6
Whether agency is ready to operate and maintain the plant during
1
st
year after commissioning of plant.
7
Whether the agency is ready to collaborate with NTPC Ltd. for up
scaling of project in India?
2. Technology Details:
S.N
Description
Details
1
Whether system is capable of treating mentioned (in this EOI)
types of waste generated from thermal plant and township?
2
Whether cleaned syngas produced from pilot plant meet the
parameters in the TOR document? Mention the achievable syngas
quality and constituents.
3
Details of the pre-processing facility required to improve the GCV
of un-segregated MSW as mentioned in TOR to more than 2500
kCal/kg.
4
Land Requirement for 3-5 TPD plant.
5
Auxiliary Power Consumption of plant.
(INVITATION FOR EXPRESSION OF INTEREST)
EXPRESSION OF INTEREST (EOI) FOR IDENTIFYING VENDORS FOR SETTING UP 3-5
TPDPLASMA GASIFICATION BASED PILOT SCALE WASTE TO ENERGY PLANT AT NTPC-
NETRA (INDIA) ON EPC BASIS
6
Whether secondary fuel is required to support the parameters such
as temperature, etc. in the gasifier. If yes, then upto what GCV of
Primary feed (segregated/un-segregated MSW), secondary fuel
support is required. Also, what would be that fuel and quantity of
that fuel for worst MSW quality of 800 GCV, and feeding rate of
secondary fuel into Plasma Gasifier for pre-processed MSW with
GCV 2500 kcal/kg?
7
Details of Lab facility required for testing MSW, Output gas from
gasifier, Vitrified slag and leachate generated.
8
Method of slurry/vitrified slag/ash removal and disposal from
Gasifier
9
Characteristics of slag/ ash as discharged from gasifier
(Leachable/Non-leachable, Vitrified/non-vitrified). If non-
vitrified, mention the process for vitrification. Mention the test
code and procedure followed for leachability test.
10
Provision for material recovery from molten slag/ ash. Give
details of system and possible metal recoveries.
11
Provision for heat recovery from slag and flue gas. Give details of
system
12
Whether the gasifier is flexible to treat wastes of variable
characteristics?
13
Number of torches in gasifier. Normal continuous rating and
Maximum continuous rating of torches taking into account pre-
both processed and un-segregated MSW.
14
Operation and Maintenance cost of plant (as percentage of Capital
cost and as absolute figure considering continuous operation)
15
Life of different components of plant such as gasifier refractory,
plasma torch electrodes, etc.
16
List and quantity of spares to be maintained in the plant for 1 year
of operation.
17
Effluent generated from plant (mention both quantity and quality
before and after treatment)
3. Technical information:
S No
Description
Technical information
1
Secondary fuel requirements
in TPD
Mention the names, type, quantity and quality
2
Any other input
requirements
3
Cost of secondary fuel and
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other inputs
4
Output Syngas quality
From gasifier (from treatment of un-segregated MSW and
from treatment of pre-processes MSW based on
characteristics mentioned in TOR) and after treatment
(compatible to fire in IC engine).
5
Expected quantity of Syngas
produced from 3-5 TPD
plant
Mention the quantity for both un-segregated MSW and
pre-processed MSW as per the MSW characteristics given
in TOR
6
Composition of Syngas
Pressure, Volume of syngas, sulphur, alkali metals,
volatiles, halogens, particulate matter, GCV, and
CO:H
2
ratio, etc.
7
Slag reject/ash
a) Vitrified/ Non-vitrified
b) Quantity and composition
c) Cooling mechanism
d) Vitrification mechanism, if non-vitrified
e) Disposal mechanism
8
Auxiliary power
consumption, Max
a) Connected Load (kWe):
b) Operating Load (kWe):
Bidder shall provide the approximate Load cycle pattern on
feed treatment basis in gasifier.
9
Water consumption, max. in
M
3
/Day
Type of water, quantity and use in the system. Is it a ZLD
system?
10
Receiving, unloading,
loading& Storage System
for MSW& other related
products.
Submit detail sheet comprises of following methodology
with detail specifications:
a) MSW receiving system
b) MSW weighing system
c) MSW Unloading system
d) MSW Storage system
11
Feed handling & conveying
system
a) Details of MSW pick up from storage area to
conveying system
b) Details of MSW conveying system to feeding system
12
MSW preprocessing system
a) Details of MSW preprocessing system to improve CV
such as shredder, drier, separator, moisture reducing
drums, etc.
b) Standards and codes of the drives
14
Syngas (output from
gasifier) storage, if required
before cleaning or final
storage
a) Details of capacity, pressure and material of
construction
b) Details of Safety precaution (pressure relief system,
flaring ,etc., if any)
15
Syngas blower/ compressor,
if required before cleaning/
final storage
a) Details of capacity, inlet/discharge pressure, etc.
b) standards and codes
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16
Details of cooling water
system for plasma torches
and slag
17
Syngas Up-gradation/
purification system to make
it compatible for firing in IC
engine.
a) Name and details of technology.
b) Details of elements to be removed/ reduced.
c) Details of chemicals/adsorbents/additives and
requirements and their price.
d) Details of dehumidifier/drier system
e) Details of sygas volume/mass, pressure, temperature in
inlet and outlet of the system
f) Details of drives drive related to the process (standards
and codes)
g) Details of automation
h) Consumption pattern of chemicals/consumable per
year
i) Power requirement and O&M cost of gas cleaning/ up-
gradation system.
18
Cleaned Syngas/ final
storage
a) Details of capacity, pressure and material of
construction
b) Details of Safety precaution (pressure relief system,
flaring, etc., if any)
19
Gas Flare system
a) Provide details of gas flaring system
20
Syngas fired IC engine
Type, make, capacity and compression ratio, overall
efficiency and state (new/refurbished).
21
Engine exhaust parameters
a) Do the engine exhaust parameters meet the desired
values mentioned in the “Terms of reference (TOR)”
attached as Annexure#1
b) Mention the details of exhaust cleaning system required
to bring exhaust values closer to the values as
mentioned in TOR.
c) Capital and Operating cost associated with exhaust
cleaning system.
d) In case the values cannot be met, mention the values
that can be achieved with a cost economic system.
22
Safety equipment
In and around the plasma gasifier, MSW storage and slag/
ash removing system, syngas storage system, etc.
The safety kit must be in accordance with Indian standards.
23
Control and Instrumentation
philosophy and software
Please provide detail of C&I philosophy, software and
hardware
24
Analyzers details
In gasifier and for online syngas analysis.
25
Lab testing facilities
required
a) For characterization of MSW as mentioned in the
intent of specification.
b) Testing of the output syngas quantity and quality
c) Testing of output slag/ash quantity and quality.
d) Dioxin and Furan in exhaust gas
26
Heat and mass balance
Please provide requisite detail to assess the feasibility
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calculation
27
Financial calculation for unit
power output considering
input as un-segregated
MSW/ and pre-processed
MSW of GCV 2500 with
characteristics as mentioned
in TOR.
28
Performance Evaluation
criteria of system.
Submit performance evaluation criteria based on which it
would be established that the plant set up is delivering what
it meant to be.
29
Civil works
Details of civil and structural works required
30
Area requirement for 3-5
TPD plant.
31
Subsidy from MNRE,etc. (in
INR)
32
Statutory requirement and
clearances required
33
Financial/ Commercial
viability
Provide the financial calculation for payback, IRR, ROI, if
viable, or the process conditions and minimum plant size to
make the plant viable considering present tariff of Rs. 7.04
per unit of electricity. (Submit the calculation sheet)
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Schedule – 4
PAST EXPERIENCE WITH RESPECT TO FOLLOWING
I. Relevant experience in plasma gasification
Sl.
No
Name
of the
project
Capacity
Location
Date of
award
of
project
Complet
ion year
of the
project
Scope of
the
project
No. of
expert
personnel
involved
Attach
relevant
document
s
As per
following
scope
description
sheet
--do--
--do--
II. Scope description sheet
III. Client certificates or any other certificates
All relevant certificates or documents shall be submitted in pdf file format.
Name of the project
S.N.
Scope
Whether Yes/ No
1
Design
2
Engineering
3
Manufacturing
4
Supply
5
Erection
6
Commissioning
7
Performance guarantee test
8
Operation
9
Maintenance
Attach documents in
support of the claim
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Schedule – 5
SUBMISSION REQUIREMENTS
Interested parties must provide details for setting up waste to energy pilot plant of 3-5 TPD
capacity based on state of art Plasma Gasification technology covering following aspects,
however, not limited to only:
1. Project Description
2. Process Units
3. Plant facilities
4. Lab facilities
5. Operation requirements and description
6. Maintenance schedule
The information provided by the bidder shall only be used for the sole purpose of setting up
of the proposed plant and shall not be disseminated in any form to any other party without the
consent of the bidder.
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Schedule-6
BUDGETARY OFFER FOR 3-5 TPD PLASMA GASIFICATION FACILITY
Budgetary offer
(in bidders
currency)
Budgetary
offer
(in Indian
Currency)
Exchange Rate as on
seven (7) days prior to
last date of
submission of EOI
With description (viz. quantity,
capacity, type, material etc.) of major
components such as waste handling
system, cooling water system, MSW
pre-processing, plasma gasifier, slag/
ashhandling system, plasma torches,
syngas cleaning system, syngas
engine, control& instrumentation and
civil works etc.
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Schedule-7
TIME SCHEDULE FOR SETTING UP 3-5 TPD PLASMA GASIFICATION
FACILITY
Period in months from
(Letter of Award) LOA
S.
No.
Activities/Milestone
* (This is general milestone as per our understanding which can be
modified as per applicability)
Start
Finish
1.
Site mobilization and preparatory works
2.
Waste sampling
3.
Detailed Engineering & Approval
4.
Foundation and Civil works
5.
Delivery of main equipment (waste handling system, plasma
gasifier, syngas cleaning system, syngas engine, cooling water
system, etc.)
6.
Installation of main equipment
7.
Other Miscellaneous Civil works
8.
Commissioning and Operation
9.
Completion of facilities
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Schedule – 8
FORM FOR ACCEPTANCE OF FRAUD PREVENTION POLICY
We have read the contents of Fraud Prevention Policy of NTPC displayed on its tender
website http://www.ntpctender.com and undertake that we shall strictly abide by the
provisions of Fraud Prevention Policy of NTPC.
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Schedule – 9
ANY OTHER INFORMATION
Additional Information relevant to the work / assignment to be enclosed if any
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Annexure#1
Detail Terms of Reference (TOR) for Request for Proposals (RFP)
1. Technical data: Bidder shall submit the proposal based on the following technical data.
a) Feed characteristics:
i. MSW characteristics:
The physical and chemical composition of MSW is given below is tentative. However, it is
advisable that Technology Partner should carry out sampling and testing on its own to
ascertain these figures:
1. Physical Composition:
S.No
Type of Waste
Average Quantity
(%)
Remarks
Fuel
Wooden Pieces
2
Paper/cardboard
6.5
Textiles/cotton
2.1
Thermocol
0.09
Straw/ Hay
0.18
A
Polythene & Plastic
6.5
There is wide variation in
sample. However,
average appears to be
reasonable.
Organics
Green Matter
37.02
Kitchen Waste
23.38
B
Vegetable Chilka
5.30
Kitchen waste may have
about 15 % sand and grit
attached to it.
Inerts
Concrete/Stone/bricks
3
Sand/Soil/Earth
6.34
Ceramic
2.74
C
Others
2.64
Inert quantity appears to
be low, because of
township area
Recyclables
D
Glass
0.1
Recyclables appear to be
low
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Rubber/Leather
1.11
Metals
1
E
Others
0
It includes dead animals,
etc.
Total
100
2. Chemical Composition:
S.No
Parameter
Value
1
Moisture
43.8(as wt.%)
2
Organic carbon
20.5(as wt.%)
3
Nitrogen
0.9(as wt.%)
4
Phosphorus as P
2
O
5
0.3(as wt.%)
5
Potassium as K
2
O
0.7(as wt.%)
6
C/N ratio
24.1(as wt.%)
7
Calorific value (kCal/kg)
813
The GCV of MSW shall lie in the range from 800-1100 kCal /kg depending upon many factors.
Interested parties may get the MSW sampling done as per their requirement.
ii. Coal mill reject: The testing has been done on air-dried samples.
1. Proximate analysis:
Moisture
(%)
Ash (%)
Volatile Matter
(%)
Fixed Carbon
(%)
GCV (kCal/kg) (%)
0.35-0.8
74-80
12-18
6-8
800-900
2. Ultimate Analysis:
Carbon
(%)
Hydrogen
(%)
Nitrogen (%)
Sulphur (%)
Oxygen (%)
9-12
0.5-1.50
0.12
0.4-0.45
7-13
iii. Dry leaves and garden trimmings:
Waste
density
(kg/m
3
)
Moisture
content
(%)
Inert
residue
(%)
CV
(kCal/kg)
C
H
2
O
2
N
2
Sulphur
60–225
30–80
2–6
1143-
47.8
6.0
38.
3.4
0.3
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4000
0
iv. Municipal Sewage Sludge as received from STP in township:
The below mentioned values for MSS are on dry basis
1. Proximate analysis:
Moisture (%)
Volatile Matter
(%)
Ash (%)
Fixed Carbon (%)
2-4
22-26
51-60
4-5
2. Ultimate Analysis:
Carbon
(%)
Hydrogen
(%)
Nitrogen
(%)
Sulphur
(%)
Oxygen
(%)
GCV (kCal/kg)
12-14
2-5
1-3
1-2
60-70
720-1075
b) Input feed preprocessing:
Since this facility shall be used as a pilot plant to conduct tests on different waste streams and
in different forms, both segregated and un-segregated, with varying moisture contents, the
system must be capable of treating different waste streams to form syngas. If required by the
technology, provisions may be incorporated for pre-processing of un-segregated Municipal
solid waste to improve GCV for improving net power output.
Syngas Parameters:
Syngas generated from gasification of different waste streams must be cleaned before being
fired. The syngas must be cleaned up/up-graded to test fire in IC engine. Syngas, after
cleanup, shall be used for power generation in a combustion engine or may be flared.
Moreover, hot syngas generated from the gasifier must be treated to prevent any formation of
aromatic compounds of dioxin and furans. The system may incorporate provision for
extracting the heat in the process of cooling the syngas for better system efficiency.
Desired syngas parameters after cleanup:
S. No
Constituent
Limit Values
1
Sulphur
200 ppmw
2
Alkali metals
1 ppmw
3
Volatile metals
1 ppmw
4
Halogens
1 ppmw
5
Particulate matter
20 ppmw
6
Syngas calorific value
Suitable to be fired in Engine
ppmw= parts per million weight
c) Exhaust flue gas parameters:
The exhaust flue gases parameters as released from combustion of syngas in combustion
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engine are desired to meet/ be close to the following EU Directive on Waste Incineration
(2000/76/EC):
S.No
Pollutant
Units
Value
1
Nitrogen Oxide
ppmvd
97
2
Particulate Matter
mg/dscm
10
3
Sulphur Dioxide
ppmvd
17
4
Hydrogen Chloride
ppmvd
6
5
Carbon Monoxide
ppmvd
40
6
Mercury
μg/dscm
50
7
Dioxins and Furans (PCDD/PCDF)
ng/dscm
0.1
dscm= dry standard cubic meter, ppmvd= parts per million volumetric dry