NTPC Limited
(A Government of India Enterprise)
Badarpur Thermal Power Station
NOTICE INVITING TENDER (NIT)
FOR
Conveyor Belt
(Domestic Competitive Bidding)
NIT No: 40040626 |
Date:06.07.2015 |
Bidding Document No: 100111789 |
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1.0NTPC invites
2.0Brief Details
NIT No. |
40040626 |
NIT Date |
06.07.2015 |
Document Sale Commencement Date & Time |
06.07.2015 18:13:10 |
Document Sale Close Date & Time |
27.07.2015 16:00:00 |
Source of IFB/NIT |
Badarpur Thermal Power Station |
Contract Classification |
Equipment Supply |
Last Date and Time for Bid submission |
10.08.2015 13:00:00 |
Technical Opening Date & Time |
10.08.2015 15:00:00 |
Bid Opening Date & Time |
17.08.2015 15:00:00 |
Cost of Bidding Documents in INR |
1,182.00 |
EMD in INR |
152000.00 |
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Last Query Date (if any) |
26.07.2015 |
3.0 Bid Security and Integrity Pact (if applicable) shall be submitted in a sealed envelope separately offline by the stipulated bid submission closing date and time at the address given below. Any bid without an acceptable Bid Security and Integrity Pact (if applicable) shall be treated as
4.0 A complete set of Bidding Documents may be downloaded by any interested Bidder on payment
5.0 Brief Scope of Work & other specific detail Conveyor Belt
1. 1200MM:CONV BELT- EP630/4,FR5/2
EP Conveyor belt,1200mm wide,630/4 extra duty,9mm top cover with one nylon breaker on top,2mm bottom cover,mildew inhibition,skim coated,cut edges,open end,FR grade.Belt should conform to
TECHNICAL DATA SHEET FOR 1200X630/4X9X2XFR, BOT COAL CONV. BELT
BELT DIMENSIONS |
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UNIT ACCEPTANCE VALUES |
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Length |
mtrs. |
200 |
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Length tolerance |
% |
order |
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Width |
mm. |
1200 |
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Width tolerance |
% |
order As per IS 1891 (Part #I):1994 |
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Top cover thickness |
mm. 9.0 |
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Top cover thickness tolerance |
% As per IS 1891 (Part #I):1994 |
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Bottom cover thickness mm. |
2.0 |
Bottom cover thickness tolerance % As per IS 1891 (Part #I):1994
Belt edge construction |
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Rating of the belt |
630/4 |
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FABRIC |
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Type of fabric |
EP |
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Plies no. |
4(skim coated) |
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Breaker ply on face |
no. 1 # Nylon breaker |
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FULL BELT THICKNESS PROPERTIES |
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Min. tensile strength in warp direction KN/m |
630 |
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Min. tensile strength in weft direction KN/m |
250 |
Max. Elongation at ref. load (10%) in warp dir. % 4
Min. elongation at break in warp dir. % 10
ADHESION
Between carcass and cover (min.) KN/m. 4.50
Between adjacent plies (min.) KN/m 5.25
FIRE PERFORMANCE & ANTISTATIC PROPERTIES Flame test: Duration of flame with cover sec.
45 sec. (max.) for 6 samples,
15 sec. (max.) for individual.
No flame reappearance in air Current (IS0340) (Cl.4.2.2.2)
Drum friction test (max.) 400 °C ((CAN/CSA#M422- M87
Electrical resistivity ((MAX) |
300 M Ohm (#) ((CAN/CSA#M422- M87 |
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TROUGHABILITY |
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Min. (35°) |
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COVER PROPERTIES UNIT |
ACCEPTANCE VALUES |
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Type of cover grade |
FR |
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Tensile strength (min.) MN/m² 17.0 |
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Min. elongation at break % |
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400 |
Tensile strength after aging % change +10 to |
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Elongation at break after aging % +10 to |
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Abrasion loss (max.) mm³ |
175 |
Angular tear strength (min.) (as per ASTM D624) N/mm. 30
Hardness (IS 3400) SHA 70± 5°A
MARKINGS
The belt shall be marked at intervals of max.12 meters on the carrying surface as follows:
1.Manu. name and trade mark, if any
2.Fabric designation
3.Belt designation
4.Character identifying the grade of rubber cover used.
5.Last two figures of the year of manu.
6.Number of the standards used.
APPLICABLE STANDARDS
1.IS 1891
2.CAN/CSA
3.ISO 340 (Cl.4.2.2.2)
4.ASTM D 624
5.IS 3400
Note: PDI will be done as per approved QP prepared on the basis of the technical data sheet / specified standards furnished above. NTPC will have option to get the technical data such as fire resistant property,cover property, adhesion property etc checked through testing of separate samples taken from any part of the belt in a govt./ govt. approved laboratory or its own laboratory to counter check that the required properties are maintained in the belt being supplied under the PO by the vendor. Technical data obtained through such testings will be stored in the data bank and during review if any deviation is noticed in a particular lot/ batch of the belt, the supplier of that lot/batch will be debarred from the vendor list for future supply of conv. belt.
2. 1000MM:CONV BELT
Nylon 6 conveyor belt,1000mm wide,1000/4,5mm top cover with one nylon breaker,2mm bottom cover,mildew inhibition,skim coated plies,cut edge,open ended,Grade FR.Belt shall conform to
TECHNICAL DATA SHEET FOR 1000X1000/4X5X2XFR, BOT COAL CONV. BELT.
BELT DIMENSIONS |
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UNIT |
ACCEPTANCE VALUES |
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Length |
mtrs. |
3000 (250x12) |
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Length tolerance |
% |
order |
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Width |
mm. 1000 |
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Width tolerance |
% |
order As per IS 1891 (Part #I):1994 |
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Top cover thickness |
mm. 5.0 |
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Top cover thickness tolerance |
% As per IS 1891 (Part #I):1994 |
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Bottom cover thickness |
mm. |
2.0 |
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Bottom cover thickness tolerance % |
As per IS 1891 (Part #I):1994 |
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Belt edge construction |
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cut edge |
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Rating of the belt |
1000/4 |
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FABRIC |
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Type of fabric |
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Plies |
no. 4(skim coated) |
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Breaker ply on face |
no. 1 # nylon breaker |
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FULL BELT THICKNESS PROPERTIES |
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Min. tensile strength in warp direction |
KN/m |
1000 |
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Min. tensile strength in weft direction |
KN/m |
300 |
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Max. elongation at ref. load (10%) in warp dir. % 4 |
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Min. elongation at break in warp dir. |
% 10 |
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ADHESION
Between carcass and cover (min.) KN/m. 4.50
Between adjacent plies (min.) KN/m 5.25
FIRE PERFORMANCE & ANTISTATIC PROPERTIES
Flame test: Duration of flame with cover sec. 45 sec. (max.) for 6 samples 15 sec. (max.) for individual
No flame reappearance in air current (IS0340) (Cl.4.2.2.2)
Drum friction test (max.) °C 400 )CAN/CSA#M422- Electrical resistivity # 300 X 10 ) M87
TROUGHABILITY
Min. (35°)
COVER PROPERTIES UNIT |
ACCEPTANCE VALUES |
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Type of cover grade |
FR |
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Type C. |
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Tensile strength (min.) MN/m² |
17.0 |
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Min. elongation at break % |
400 |
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Tensile strength after aging |
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% change |
+10 to |
Elongation at break after aging % |
+10 to |
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Abrasion loss (max.) mm³ |
175 |
|
|
Angular tear strength (min.) (ASTM D624) N/mm. |
30 |
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Hardness (IS 3400) SHA |
70± 5°A |
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MARKINGS
The belt shall be marked at intervals of max.12 meters on the carrying surface as follows:
1.Manu. name and trade mark, if any
2.Fabric designation
3.Belt designation
4.Character identifying the grade of rubber cover used.
5.Last two figures of the year of manu.
6.Number of the standards used.
APPLICABLE STANDARDS
1.IS 1891
2.CAN/CSA
3.ISO 340 (Cl.4.2.2.2)
4.ASTM D 624
5.IS 3400
Note: PDI will be done as per approved QP prepared on the basis of the technical data sheet / specified standards furnished above. NTPC will have option to get the technical data such as fire resistant property, cover property, adhesion property etc checked through testing of separate samples taken from any part of the belt in a govt. / govt. approved laboratory or its own laboratory to counter check that the required properties are maintained in the belt being supplied under the PO by the vendor. Technical data obtained through such testings will be stored in the data bank and during review if any deviation is noticed in a particular lot/ batch of the belt, the supplier of that lot/batch will be debarred from the vendor list for future supply of conveyor
QUALITY CHECKS:
As per attached QAP
6.0 Prospective bidders from U.P. State are compulsorily required to provide TIN number at the time of purchase of bidding
documents.
7.0 Qualifying Requirements for Bidders:
Qualifying requirements:
1.0The bidder should be manufacturer of NN/EP Conveyor Belt of width 1000 mm or higher & strength 800 kN/Mtr and above. The applicant should have supplied NN/EP conveyor belt of width 1000mm or higher and strength 800 kN/Mtr and above, to actual user(s) or to main contractors of bulk material handling plant package having conveyors.
1.1The bidder should have Conveyor production unit with following
facilities:
i.The production unit should have BANBURY closed chamber mixing facility in operating condition with auto set time & temperature control, for initial input including rubber, at his own manufacturing unit. Capacity of at least one such machine should be fifty (50) Ltr or above.
ii.The Production unit should have three roll or above calendaring machine, to draw cover rubber in a single sheet.
iii.The production unit should have mechanized stretching facility for
iv.The production unit should have a transparent standard practice of traceability of end product (belt) with raw materials.
v.The production unit should have a standard practice of rheological testes.
vi.The production unit should have a separate internal Quality Assurance (QA) wing with Rubber Technologist in regular payroll.
vii.The production unit should have following testing/measurement facilities:
a.Drum Friction Test Arrangement as per CAN/CSA
b.Abrasion Resistance Test apparatus & Standard Rubber Sample for cover rubber as per DIN:53516
c.Arrangement for Flame Test as per ISO 340
d.Arrangement for Electrical Surface Resistance Test as per CAN/CSA
e.Troughability Measuring arrangement with Measuring Instruments
f.Humidity & Temperature Controlled testing room / chamber for samples conditioning.
g.Rheological Test Instrument(s)
h.Tensile Strength for belt & cover as per IS: 1891
i.Angular Tear Strength Test for cover as per ASTM D624 Type C
j.Oven for ageing Test
2.0 The bidder should have executed any one of the following Similar Works |
In India in the preceding seven years as on the date of |
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opening of |
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One Work of value not less than Rs. 60.45 lacs |
(Rupee |
Sixty lakh |
and Forty five thousand |
only) |
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OR |
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Two works of value not less than Rs.37.78 lacs |
(Rupee |
Thirty Seven |
lakh and |
Seventy eight |
thousand only) each. |
OR |
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Three works of value not less than of Rs. 30.22 lacs (Rupee Thirty lakh and Twenty two thousands only) each.
Note:
2.1#Similar# works means any work which includes # Supply of CONVEYOR BELT (NN/EP) of minimum width 1000 mm within last 5 years from the date of application for NIT."
2.2The work #executed# mentioned above means the bidder should have achieved the criteria specified above, even if the total contract is started earlier and/or is not completed/ closed.
2.3In case of orders under execution, the value of work executed till the date of opening of
3.0The average annual turnover of the bidder in the preceding three financial years as on the date of opening of
3.1While computing the annual turnover other income shall not be considered.
3.2In case where audited results for the last preceding financial year are not available certification of financial statements from a practicing Chartered Accountant shall be considered acceptable.
8.0Issuance of Bidding Documents to any bidder shall not construe that bidder is considered qualified.
9.0 NTPC reserves the right to reject any or all bids or cancel/withdraw the NIT for the subject package without assigning any reason whatsoever and in such case no bidder/intending bidder shall have any claim arising out of such action.
10.0Address for Communication
R.K. Gangar
DGM (Purchase)
NTPC Ltd.
Badarpur
New
Mobile No.9650993835
Websites: https://etender.ntpclakshya.co.in/sap/bc/gui/sap/its/bbpstart or www.ntpctender.com or www.ntpc.co.in